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Stuffed Animals  |  Soft Plush Toys  |  Cuddly Toys

 All Ages Catered From 0-99 Years
     Production Processing
                                                  TURN ANYTHING INTO A CUSTOM ONE
a Blueprint & its Real One

Stuffed toys have always been one of the most loved toys in the 

world. We cannot deny how these fluffy, soft and plush toys can 

affect our children and even ourselves. As a human being who used 

to love stuffed toys as kids, we can understand why plush toys are 

always the children’s favorite.s 
Stuffed toys have always been one of the most loved toys in the 
world. We cannot deny how these fluffy, soft and plush toys can 
affect our children and even ourselves. As a human being who used 
to love stuffed toys as kids, we can understand why plush toys are 
always the children’s favorite


The plush toy manufacturing process goes through several processes that include both automated and manual labor. Following is devoted to explaining the plush toy production process from realizing a sample to mass production.


The first stage of developing a plush is making a sample. Every time you place and order for a new plush it is important to develop a sample with JIA you wish to work with. Usually JIA will require pictures, blueprints or a previous existing model in order to replicate the sample. It is always good to make a sample before confirming an order, this allows you to have final approval before launching mass production in order to know exactly what your plush will look like.


Once you have approved the sample its time to start mass production of the promotional plush. The first step is cutting the fabric. There are many ways to cut the fabric, by using a machine and a mold which cuts through the fabric.
the Sewing Departmen

size:221*146*4.5mm(8.5inch)
product weight:110g
material:ABS
input voltage:10-2cg
power support:CR2016
reflective rate:25-30%
colors:yellow/red/blue/green/white/black
size:221*146*4.5mm(8.5inch)
product weight:110g
material:ABS
input voltage:10-2cg
power support:CR2016
reflective rate:25-30%
colors:yellow/red/blue/green/white/black



The second technique to cut a promotional plush toy fabric is by using a laser cutting machine. Usually these machines are used when the fabric being cut requires more attention to detail and accuracy. Laser machinery is extremely precise and can cut fabric into small shapes.

Teddy bears are the most common stuffed toys used but there a lot 
of plushies out there that will surely give you warmth and softness 
just like these soft bears. It’s not just kids who like these cuddly toys 
but most of adults and teens too, fall for them nowadays.

Once all the fabric is cut it is transported to the sewing department. Usually sewing departments in plush factories are comprised of workers and sewing machines. This task is purely manual labor. Workers will sew the textile fabric parts together using sewing machines.

This is the specification for 
one type of signal that beacons transmit. There are 
other types of signals that power beacons (e.g. 
audio signals) but Bluetooth LE has the advantage 
that it is low energy and is ‘native’ to most modern 
phones and tablets
Model:JE-HXT-B08
size:221*146*4.5mm(8.5inch)
product weight:110g
material:ABS
input voltage:10-2cg
power support:CR2016
reflective rate:25-30%
colors:yellow/red/blue/green/white/black
the Stuffing Area
ffIf certain fabric requires embroidery they will be embroidered before 
being sewn to the rest of the fabric. Embroidery machines are 
purely automated and do the job quite rapidly depending on the 
complexity of the embroidery required.

If certain fabric requires embroidery they will be embroidered before being sewn to the rest of the fabric. Embroidery machines are purely automated and do the job quite rapidly depending on the complexity of the embroidery required.


Once the embroidery is finished, the fabric needs to be sewn together in order to obtain a full plush body shape.


Additional parts can be sewn on at this moment such as hair or other kinds of fabric in order to create the desired plush design 

required.
Stuffing Toys




Depending on the type of plush you’re interested in producing some additional steps may be required. For example certain plush models will require clothing, thus additional fabric will need to be cut and sewn and eventually put on the plush doll.


A crucial step of the production of plush toys is the stuffing, referring to the inside of the plush toy. All plush dolls are stuffed with material to make the plush bulky and give it the body volume required. This is a very important step. Each plush needs to be stuffed to the same proportion as the entire order. This is important or else the promotional plush toys will be bulkier then others which may end up giving a strange look to the final product.
a Stuffed Toy Label






All plush toys around the world require labels. Labels are programmed (bar-code) and designed by computer. Most of the time you may obtain these from your end client or you will need a designer to make one for you.


Labels are printed as one long strip, thus they need to be cut and eventually are passed along to the sewing the department to be sewn to the plush. Labels are important to include on plush toys. They usually include a bar code, or directives of how to wash the doll or the substances in the plush, health standards that the product respects etc.


=>Rules for Labelling Plush Toys


Although all of our partners of plush factories have internal quality control departments, JIA always does perform independent quality control inspections during the production and before the final goods are shipped out to you.


Packaging is the last process of the production process. It is very important to use strong carton boxes in order to avoid damage to the merchandise during shipment. There are several ways to package plush toys. The most basic manner is to seal each piece in a polybag and put many units inside a large carton box.

    

                                                              

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